Detailed Product Description

Technical specification of CNC Punching, Marking & Cutting Machine for Angles Model APM1412

1) Angle size: ∠40×3∠140×12 (Q420)

2) Max. punching diameter: φ25.5mm12mm thickness,Q420

Norminal punching force: 900KN

3) Nominal Marking force: 1030 kN

4) No. of punching head per side3

5) The punching row per side: arbitrariness

6) No. of character group4

7) No. of marking per group:18

8) Dimension of characters14×10mm

9) Max. length of the raw angle12m

10) Cutting modeSingle-blade cutting

11) Cutting Nominal Force: 1800KN

12) No. of CNC axes3

13)  Infeeding Speed: 40m/min, the effiency is about 1000 holes/hour

14)  The finished angel is rotated to one side by pneumatic power. The max. length of finished angel is 8 m.

15)Power: Three phase four wire system

   AC Voltage: 380V

   Fluctuation of voltage: ±10%

   Frequency: 50Hz

Local Working Temperature: 0-40

Configuration for CNC angle line for punching marking and cutting model APM1412

INFEED SYSTEM (for bars up to 12 mt)

Infeed transfer table for 12 m long bars

Rotating loading system for 12 m long bars

Automatic pincher clamping

Infeed conveyor with idle rolls

Carriage

Pincher

Device for bar length survey

WORKING UNITS

1. Working units base

·  This base can hold the two punching units, the shear and the marking unit.

2. Marking unit with 4 marking groups

·    Hydraulic marking unit having the following main technical features:

3. Punching units

·  Two hydraulic punching units: 1 unit to punch the angle bar right-hand flange, and 1 unit to punch the angle bar left-hand flange.

·  Each punching unit is fitted with three (3) special removable punching tools and each of them is positioned thanks to ball screws and servomotor on an infinite number of gauge lines selected by the CNC.

·  Each punching unit is fitted with a hydraulic multiple hold-downs system to clamp the angle bar thus ensuring the punch extraction.

·  Main specifications of each tool:

Each punching unit is fitted with nr. 3 punches and nr. 3 dies for the maximum round hole diameter.

4. Shearing unit

·  The shearing unit is made of one hydraulic Single-CUT shear for angles complete with hold-down.

·  Shearing capacity Max. available shearing Force 1800KN

OUTFEED CONVEYOR

Idle rolls outfeed table for 6.8 mt long bars (one-side tiltable)

HYDRAULIC AND PNEUMATIC SYSTEM

1. Hydraulic power pack

a.              Hydraulic power pack, to generate the high working pressure as well as the low pressure for the punching cylinder and for the auxiliary circuitries.

b.              Hoses and connections.

c. Cooling system with air-cooling heat exchanger.

d.              On board hydraulic system complete with solenoid-valves and wholly connected hoses.

e.              Working Pressure (high) 21Mpa

f.  Working Pressure (low) 5.5Mpa

2. Pneumatic system

·  The system consists of:

a.  Solenoid valves and machine system wholly connected.

b.  Required Working Pressure ≥0.7Mpa

ELECTRIC SYSTEM

1. On board distribution system

2. Electric cabinet

·  Cabinet containing power and control equipments for the units positioning axes and for the auxiliary services.

·  The standard equipment is manufactured according to ISO9001-2000 standards. Special requests concerning both special rules and special protections will be considered upon Customers request.

·  The power supply is 380 V - 50 HZ - 3 Phases.

·  The Total Power Consumption 33 KW.

3. Control Unit

·  The control unit with the control program supply the following characteristics:

Programming

Simplified data input (with tables and workpiece on-screen graphics)

Incremental values

Diameters programming

Linear, matrix and flange patterns

Nesting of equal or different workpieces into the same bar, with onscreen graphics

Automatic nesting

Processing

Automatic tool assignment

Unit offset sum

Values ordering

Execution

Automatic survey of the bar length, and re-calculation of the optimized accumulation

Automatic cycle stop for setup modification

Current program indication, with clear description of the program running at the moment

PLC inside and outside alarms and Diagnostic messages to the operator

TECHNICAL DOCUMENTATION

·   The system is supplied with the following technical documentation:

Programming, maintenance, use and instruction manual

Electric diagrams

Hydraulic & Pneumatic diagrams

Engineered Drawing with complete details for the wearing parts and production tools.

MAIN OUTSOURCING COMPONENTS

 1.  AC Servo Motor             Panasonic      Japan

 2.  PLC                        Yokogawa      Japan

 3.  Photoswitch                 SICK          Germany

 4.  Contactor                   TE Company    France

 5.  Solenoid Valve               ATOS          Italy

6.  Towline                     Kabelschlepp   Germany

7.  Air cylinder and valves        SMC          Japan